Fiber in the inner disc of the fiber melting tray
The inner disc of a fiber melting tray is where optical fibers are positioned, fused, and organized for secure splicing and connection.
Function of the Inner Disc
The inner disc in a fiber melting tray serves as the central area where optical fibers are introduced, aligned, and fused together. Fibers from incoming cables or pigtails are carefully placed on the disc, allowing them to be melted and connected directly to other fibers or pigtails, ensuring a continuous optical path for signal transmission . This disc is designed to protect the fibers while providing a stable platform for precise fusion.
Fiber Handling and Fusion
Fibers are typically stripped of their outer coatings and positioned on the disc. The tray may include heat-shrink splice protectors or fusion splice tubes to safeguard the joint after melting . During operation:
- Fibers are aligned on the disc to ensure proper contact.
- Heat is applied to melt the fiber ends together, forming a low-loss optical connection.
- The fused fibers are then secured using clips, ties, or protective tubes to prevent movement or damage .
Tray Design and Capacity
Fiber melting trays often feature stackable discs or layers, allowing multiple fibers to be fused and stored efficiently. For example, a 48-core tray can accommodate multiple fiber connections, with the disc providing a centralized area for fusion and the surrounding tray edges used for routing and securing excess fiber . Some trays are double-sided, improving space utilization and maintenance convenience .
Protection and Organization
After fusion, fibers are carefully wound or laid in the tray to avoid bending beyond recommended radii. The inner disc ensures that the fusion points remain centered and protected, while the tray cover and securing mechanisms prevent accidental fiber damage during handling or installation .
Summary
The inner disc of a fiber melting tray is a critical component for fiber splicing, providing a controlled environment for fusion, organization, and protection. Proper handling ensures low-loss connections, efficient use of tray space, and long-term reliability of the optical network.
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